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Fireproof Soundproofing Material International Maritime Organization IMO Compliant

Megasorber FM S

Fireproof Lightweight Acoustic Panel

Features

Acoustic panel, lightweight, fireproof
Megasorber FM acoustic panels with white, sandstone, grey and black Soundmesh G8 facing

Megasorber FM soundproofing panels are non-combustible, provide superior acoustic and thermal insulation, and are extremely lightweight, making them easy to handle, cut and install for architectural and engineering applications.

Non-Combustible and Fire-Safe Properties

Megasorber FM is non-combustible. It does not ignite, nor produce any drips when exposed to fire. Megasorber FM has Building Code Australia (BCA) Group 1 fire rating as per C1.10 Specifications and ISO 5660 Group 1 fire classification.

Fireproof Acoustic Panels
No ignition nor spread of flame from the front and back of FM panel when exposed to fire

 

 

Superior Acoustic Performance

Fireproof Soundproofing MaterialThe FM panel utilises our patented fireproof sound absorbing facing material Soundmesh G8 to provide maximum sound absorption especially at low to mid frequencies (U.S. Patent No. 8167085, Canadian Patent No. 2674986, Australian Patent No. 200926197).

The unique Soundmesh G8 facing has high temperature resistance up to 550°C. It is extremely tough and durable.

Traditional fireproof faced materials and sound reflecting film facings (such as aluminium foil, mylar film and polyurethane film) have little or zero acoustic properties and block noise from being absorbed by the underlying foam. In contrast, Soundmesh G8 is engineered and tuned to maximise the sound absorption.

Exceptionally High Thermal Insulation

Megasorber FM is engineered with an extremely fine cell structure to trap air and block heat transfer. It provides exceptional thermal insulation, making it one of the most effective lightweight thermal insulation materials.

Heat, Aging and UV Resistant

The Megasorber FM base foam has excellent heat, UV and aging resistance. It can withstand up to 180°C (short time) without decomposition and up to 150°C continuous operating temperature without any distortion.

Megasorber FM is very durable (long service life) in hot and humid conditions such as marine and tropical environments.

liquid repellent acoustic facing
Optional fluid-repellent facing

Water-Repellent G8 Facing (Optional)

A fluid / water repellent Soundmesh G8 is also available. Standard facing colours are white, grey, sandstone and black.

Handling, Installation and Maintenance

Megasorber FM acoustic foam is extremely lightweight and self-supporting, making it easy to handle, cut and install. The Soundmesh G8 facing is protective, tough and durable. The built-in fluid / water repellent property (optional) of Soundmesh G8 provides for easy cleaning and maintenance making it ideal for outdoor applications.

 

Soundproofing: Megasorber Patented Sound Absorption System

Acoustic panel soundproofing mechanism

 

Key Features

Australian Made and Owned Acoustic Foam Panel
  • Fireproof sound absorbing panel – non-combustible, does not ignite
  • BCA Group 1 fire classification, ISO5660 Group 1 fire classification and UL94-V0 fire classification
  • Superior sound absorption using patented technology
  • Lightweight and self-supporting
  • Tough, durable and fluid/water repellent facing (non-water repellent option is also available)
  • Excellent heat, aging and UV resistant properties
  • Hydrolysis resistant
  • Easy to cut and install
  • Environmentally friendly

Benefits

  • Fire-safe and prevents potential fire hazards
  • Reduces reverberation noise effectively
  • Product will not rot or powderize in hot and humid conditions
  • Low installation costs
  • Long service life
 

Architectural Applications

Reverberation or echo noise reduction for:

  • Sport stadiums, multipurpose halls, school halls
  • Direct-fix to concrete soffit to provide acoustic and thermal insulation
  • Music rooms, recording studios, home theatres
  • Call centres, commercial and office buildings
  • Restaurants, bars and clubs
  • Protective wall lining for sports halls

 

Sport Stadium Soundproofing Panels
Sport Stadium: ceiling and walls
Soundproofing Panels for University Buildings
University:
ceiling and walls
Church Hall Ceiling Soundproofing Panels
Church Hall: ceiling
Office Building Soundproofing Panels
Office buildings: ceiling
Library Soundproofing Panels
Library: baffles
Restaurant Soundproofing Panels
Restaurant: ceiling and walls

 

Case Studies of Projects Using Megasorber FM for an Architectural Application

Soundproofing for
Aquatic Recreation Centre

Sound Proofing Indoor Pool Complex
Gympie Aquatic Recreation Centre

Megasorber's hydrolysis-resistant acoustic panels were pre-cut to shape then inserted between light tubes to reduce reverberation noise.
Soundproofing for
Melbourne Airport T4 Terminal

Sound Proofing Terminal Building Ceiling Melbourne
Melbourne Airport's new T4 terminal building

Megasorber's acoustic panels provide attractive and effective soundproofing for Melbourne Airport T4 terminal's ceiling€a concrete soffit with galvanised steel panels. READ MORE >>
 

Engineering Applications

High-efficiency sound-absorbing material for noise reduction in various applications such as:

  • Marine engine room and cabin room
  • Acoustic lining for compressors, blowers, generator set enclosures
  • Soundproofing lining for machinery, equipment, electronic and electrical equipment, ventilation or air-ducts
  • Acoustic lining for plant roomsand equipment rooms
  • Noise and thermal insulators for buses, trucks, cars, trains and locomotives

 

acoustic lining for gensets and chiller rooms
Noise reduction of genset enclosures and chiller rooms

Soundproofing for marine engine rooms, high-tech machine room, server cabinet
Noise reduction of marine engine room, high-tech machine room and server cabinet

 

Case Studies of Projects Using Megasorber FM for an Engineering Application

Soundproofing for
Server Cabinets

Server Cabinet Soundproofing
A soundproofing semi-enclosure was built around the machine

Server cooling fans generated a constant harsh humming noise annoying to the office workers. Megasorber designed a soundproofing solution for the server cabinet. READ MORE >>
 

Tech Specs

Standard Product Range

Facing colours: The G8 facing is available in White, Sandstone, Grey and Black. MOQ (minimum order quantity) applies for other G8 colours. As an option, you can order the FM soundproofing panels with the acoustic G8 facing on both sides, with a different colour on each side. This enables you to create coloured patterns with the panels.

Base foam colour: white or grey.

Architectual Designs Soundproofing
Black and white acoustic panels used to create an aesthetically pleasing design on the ceiling and walls
Architectual Ceiling Soundproofing
Sandstone and white acoustic panels with a shadowing finish on walls and ceiling
Standard thickness:
25mm, 50mm & 100mm
Product Code Thickness5 Panel Size6
Megasorber FM25 25mm 1.2m x 2.4m
Megasorber FM50 50mm 1.2m x 2.4m
Megasorber FM100 100mm 1.2m x 2.4m
Other thickness available:
(minimum order quantity applies)
12mm, 38mm & 75mm
Product Code Thickness5 Panel Size6
Megasorber FM12 12mm 1.2m x 2.4m
Megasorber FM38 38mm 1.2m x 2.4m
Megasorber FM75 75mm 1.2m x 2.4m

Notes

  1. Standard facing colour codes: "SS" = Sandstone; "GR" = Grey; "BK" = Black; and "WH" = White. MOQ (minimum order quantity) applies for custom colours.
  2. Add "WR" for the water repellent facing and "A" for self-adhesive backing. For example:
    Megasorber FM50GR: 50mm, grey Soundmesh G8 facing.
    Megasorber FM50WR-GR: 50mm, grey, water repellent Soundmesh G8 facing.
    Megasorber FM50GRA: 50mm, grey, Soundmesh G8 facing and self-adhesive backing.
  3. Water/fluid* repellent (WR) facing is recommended for easy surface cleaning.
    *Please note: does not include petroleum or solvent based fluids.
  4. G8 facing may have some stripy appearance. Hairline creases may appear on the facing when handling.
  5. Thickness tolerance is ±5% and sheet dimension tolerance is ±1%.
  6. Other sheet sizes available are: 1200mm x 1200mm and 1200mm x 600mm (1195mm x 595mm if packed in boxes). We can cut panels to size, however, extra cutting charges apply.

 

Understanding Our Product Codes

Standard Product

Roll your cursor over or tap to reveal key:

FM 25 W-RW

 

With Extra Requirements

Note: "SA" (self-adhesive backing) is not recommended for uneven surfaces, such as concrete slab, plasterboard and brick wall. We recommend Megasorber A200 adhesive to install Megasorber FM panels onto these substrates.

Roll your cursor over or tap to reveal key:

FM 25 W-RW-SA

 

Acoustical Properties

Sound Absorption of Megasorber FM Range Products
(Tested to AS ISO 354-2006 Acoustics:
Measurement of sound absorption in a reverberation room)

Megasorber FM Range Sound Absorption Coefficient

Physical Properties

Thermal Conductivity ASTM C177: 0.032W/mK
Density, weight and thermal insulation properties:

*Calculated value based on thermal conductivity
  FM12 FM25 FM38 FM50 FM75 FM100
Nominal Density (kg/m3) 25 16 13 12 11 10
Nominal Weight (kg/m2) 0.30 0.40 0.50 0.60 0.80 1.0
Typical R value* 0.4 0.8 1.2 1.6 2.4 3.2

 

Flammability

AS/NZS 3837: Method of Test for Heat and Smoke Release Rates for Materials and Products Using an Oxygen Consumption Calorimeter
BCA Classification AWTA Test Report Number
Group 1 16-003266

 

ISO5660.1-2002: Reaction to Fire Tests - Heat Release Smoke Production and Mass Loss Rates
NZ Building Code Classification AWTA Test Report Number
Group 1 16-003266

 

UL94: meets with UL94-V0 requirements.

 

Other Properties

Ozone depleting substance: Nil
Volatile Organic Compounds (VOC): Nil
Restricted and reportable substance as per GMW3059: Nil

 

Self-Adhesive Backing (optional)

Note: Sself-adhesive backing is not recommended for uneven surfaces, such as concrete slab, plasterboard and brick wall. We recommend Megasorber A200 adhesive to install Megasorber FM panels onto these substrates.

Key features:

  • High tack and high peel strength
  • Excellent UV and temperature resistance
  • Excellent performance at high and low temperatures

Type: Acrylic Pressure Sensitive Adhesive
Minimum continuous temperature:-29°C
Maximum continuous temperature: +100°C
Maximum intermittent temperature: +120°C

 

IMPORTANT NOTICE AND DISCLAIMER

Specifications are subject to change without notice. Please contact us for the latest version. "Fireproof", "Non-flammable", "Non-combustible" means the product has successfully passed AS/NZS 3837, IS0 5660-1, ASTM E1354 Group 1 fire rating (AWTA test report No. 7-566397-CV). Patented Soundmesh G8 (U.S. Patent No. 8167085, Canada Patent No. 2674986, Australia Patent No. 2009206197). The data listed in this data sheet are typical or average values based on tests conducted by independent laboratories or by the manufacturer. They are indicative only of the results obtained in such tests and should not be considered as guaranteed maximums or minimums. Materials and installation methods must be tested under actual service to determine their suitability for a particular purpose. "Aussie engineered and made" means the products are engineered and made in Australia with globally sourced materials.

Installation Instructions

The following recommendations are for general guidance only. Installation methods must be tested under actual service conditions to determine their suitability for a particular purpose. We recommend installing panels in accordance with the appropriate procedures as approved by Megasorber.

1. Keep Sheets Flat

Sheets must be kept flat during the handling and installation process. Bending or folding sheets may create creases on the Soundmesh G8 facing. Once formed, these creases are difficult to remove.

2. Cutting

The product can be hand-cut by a knife or machine-cut by a bench saw or rotating blade cutter with a fine tooth blade.

Cutting panels by machine

Knife cut by hand: we recommend using a sharp Stanley and/or serrated knife.

Cuting Panels by Hand

We recommend wearing gloves during cutting. The Soundmesh G8 facing edges may irritate or cut the skin.

 

3. Direct-Fix: Installing Panels with Adhesives

Substrate Surface Preparation

The surface must be flat, dry and free of oil, dust, grease and other contaminants. Clean substrate with Megasorber AC5 or similar.

Adhesive Cleaner Sound Proofing
Megasorber AC5
Adhesive Cleaner
A200 Soundproofing Adhesive
Megasorber A200
High-Tack, High-Temperature Resistant Adhesive
Spray Adhesive A100 Soundproofing
Megasorber A100
Fast-Drying, High-Tack
Spray Adhesive

Megasorber AC5 Adhesive Cleaner

Megasorber AC5 Adhesive Cleaner is recommended for adhesive removal and surface cleaning.

Option 1: Megasorber A200 Adhesive

Recommended for smooth surfaces, such as refrigeration panels, plasterboards and metal panels.

  • High-tack, high-temperature resistant adhesive
  • Odourless and fast curing
  • Specifically designed to provide instant holding of the FM acoustic panel
  • Adjustable: panel can be re-positioned within 7 minutes of application
  • Recommended coverage:
    • about one cartridge (290ml) per 1.2m x 1.2m panel
    • about one sausage (600ml) per 1.2m x 2.4m panel

Option 2: Megasorber A100 High-Tack Spray Adhesive

Recommended for un-even or textured surfaces, such as concrete soffit and brickwork.

  • An air-less spray adhesive system
  • Specifically designed for installing Megasorber acoustic panels
  • Supplied in a canister (17.2kg) or as an aerosol (500ml)
  • Estimated coverage: about 99m2 per canister and about 4m2 per aerosol

Installing Megasorber acoustic panels onto the walls with A200:

applying adhesive to acoustic panel
Application of adhesive
installing the sound proofing panel
Installing the panel
installing the sound proofing panel
Finish

Installing Megasorber acoustic panels onto the ceiling using A200 with shadowing finish:
Installing Soundproofing Panels on Ceiling


Installing Megasorber acoustic panels onto the ceiling and walls using A200 with shadowing finish:
Soundproof Panels on Walls and Ceiling

Installing Megasorber acoustic panels onto the walls using A200 with shadowing finish:
soundproof panels edge finish

 

Installing Megasorber acoustic panels onto the ceiling and walls using A200 with J profile flashing finish:
Direct-fix onto concrete slab

 

Installing Megasorber acoustic panels using A200 adhesive with aluminium or metal trims on concrete slab, plasterboard or Bondor panel ceiling:
Installation on concrete slab, plasterboard or Bondor panel ceiling

 

4. Direct-Fix: Installing Panels Directly Onto Concrete Soffit With Mechanical Fixing Method

Concrete pins are recommended. A typical mechanical fastening system is shown below:

Power-Actuated Tool
power actuated tool
Pin
pin
Panels Installed on Ceiling & Wall with Pin
pin

Direct-fix of Megasorber acoustic panels with concrete pins:
Mechanical fixing with concrete pins

 

Installed Megasorber acoustic panels onto concrete slab ceiling with pins:
Soundproof Panels Installed on Concrete Slab Ceiling

 

5. Edge Covers

Plastic, steel or aluminium U channels can be used to cover the edges:

Shadow line with aluminium plate and trim

acoustic panelling edge finish

 

With aluminium channel finish

acoustic panelling with aluminium channel finish

 

6. Seal Joints With Colour-Matching Self-Adhesive Tape

Fireproof Tape for Installation of Soundproofing Panels
Soundmesh G8 Tape

A matching Soundmesh G8 Tape can be used to seal the edges and joins. The standard Soundmesh G8 colours available are: Black (BK), White (WH), Grey (GR) and Sandstone (SS).

Recommendations for applying the Soundmesh G8 tape:

  • The substrate surface must be flat, dry, free of oil, dust, grease and other contaminants.
  • Soundmesh G8 tape must be firmly pressed against the substrate upon application to ensure the adhesive has full contact with the substrate.
  • The ambient temperature for application is recommended to be at least above 10°C.
  • For products with water / fluid repellent G8 facing, the G8 tape can be applied with heat and pressure, such as an iron or a hot air-gun plus a pressure roller.

Typical finish after installation with Soundmesh G8BK-T75 tape sealing joins:

Tape Sealed Joins Soundproofing Panel Edges Joined with Tape Soundproofing Tape Sealing Joins

 

7.Installing Panels Between Purlins

The following drawings show how Megasorber panels can be installed between purlins:

Installation of Acoustic Panels between Purlins

 

Acoustic Panels Ceiling Installation System

 

8.Installing Megasorber Panels in a Suspended Ceiling Grid

Typical finish
Acoustic Panel in Suspended Ceiling Grid

Thickness
12mm
25mm
38mm
50mm
75mm
100mm

Base Foam Colour
W = white
G = grey

Soundmesh G8 Facing
W = white
RW = water-repellent white
B = black
RB = water-repellent black
G = grey
RG = water-repellent grey
S = sandstone
RS = water-repellent sandstone

Optional Extra
DS = G8 on both sides
SA = self-adhesive backing (not recommended for uneven surfaces)
(blank = none)